Welding Inspector should act in a professional manner:

- When reporting unacceptable conditions, always use the correct terminology.

- Never approve the start of welding until the welding procedure has been approved.

- Always ensure the welding is being carried out within the limits of the approved procedure.

- Always be prepared to learn and listen.

- Have inspection experience and knowledge

- Never approve anything that does not meet the requirements unless it has been accepted by the client.

- Always work with people and not against them.

- Use engineering judgment and commonsense.

- Always seek to obtain respect and cooperation.

- Be in a good physical condition and be able to go where the welder has been.

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Welding Inspector

Some thing you must know as Welding Inspector :

(1) Codes, standards and specifications: Interpretation of the intent and ensuring the requirements of codes, standards and specifications are met.

(2) Welding procedures: Ensuring that a procedure is available, has been approved and is being employed in production.

(3) Witnessing of welder and procedure approval tests: Witnessing the preparation of test plates and destructive tests and verifying compliance with appropriate standards and specifications.

(4) Welder approvals: Verifying that adequate and valid welder approvals are available, and that only approved welders are used in production.

(5) Parent material: Verifying parent material against documentation and markings.

(6) Welding consumables identity: Verification of correctness of welding consumables (electrodes, filler wires, consumable in­serts, gases, fluxes etc.)

(7) Pre-weld inspection: Verification that dimensions, fit-up and weld preparations are in accordance with specifications.

(8) Preheating: Verification that any required preheat is in accordance with the specified procedure.

(9) In-process welding inspection and surveillance: Surveillance during welding to verify compliance with specified procedures including any pre­heat, interpass temperature control and post heat require­ments.

(10) Inspection and Test Plans: Assistance and agreement with the preparation of Inspection and Test Plans (ITP’s)

(11) Post-weld heat treatment: Verification, when required that post weld heat treat­ment has been conducted in accordance with specification requirements.

(12) Post-weld visual inspection: Visual inspection and dimensional check of completed weldment against specification require­ments and drawings.

(13) NDT reports: The study and cognisance of NDT results on any welding work for which the welding inspector is responsible. Where the duties of the welding inspector include using NDT methods such as liquid penetrant, magnetic particle, radiography or ultrasonic inspection then it is suggested that he/she obtains certification in accordance with the related approval schemes.

(14) Reports: Evaluation of and preparation of inspection reports for the employer or the client.

(15) Records: Maintenance of records of inspections carried out

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A welding inspector

A welding inspector is an individual who is responsible for overseeing

all the activities and duties of the welding staff and ensuring that

everything is in proper working manner. A welding inspector’s job is

to make sure that the welders work within the set quality and deadline

specifications. He is also required to have advanced knowledge of the

welding procedures and processes so that he can guide his subordinates

when they are faced with confusion. If you want to know about the

various job responsibilities of a welding inspector, then you can go

through the following given part of this article.

A welding inspector is responsible for assigning duties and tasks to

welding staff so that they can work together as a team and complete

the given work within the deadline.

A welding inspector must assist the welding staff and inspect their

working. He/she should help in problem solving whenever there is

confusion or deadlock in the working process.

It is the job responsibility of a welding inspector to perform various

kinds of tests on welding machines to ensure that they are properly

working and are not malfunctioned.

Another job responsibility of a welding inspector is to ensure that

all the welding related tasks that are being done are as per safety

regulations and set standards.

It is the job responsibility of a welding inspector to perform visual

inspections on the welded items which are still in progress to check

for deformities or scope for improvement.

One of the responsibilities of a welding inspector is to use stress

equipments so as to put stress over the weld joints.

It is the job responsibility of a welding inspector to record the

readings of tests so that they can be used in the future for

reference.

Certified welding inspectors work on new building construction as well

as manufacturing.

Welding inspectors ensure that the work produced by welders meets

specifications for quality and safety. Certification ensures that

inspectors have the appropriate skills for determining the quality of

welds. The inspector performs tests on welds to determine whether weld

joints can handle stress. The work of welding inspectors ensures that

construction welds used on building structures and bridges are safe

for public use.

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How to Become Welding Inspector

Should I Become a Welding Inspector?

Welding inspectors examine the connections and bonds between metals. Inspectors use visual tools and electrical instruments to check and ensure the quality and safety of connections.

In addition to working in the field completing their examinations of welding projects, inspectors spend time in an office setting compiling their reports. The majority of inspectors work on a full-time basis, primarily during business workdays. Some risk may be associated with this profession; welding inspectors utilize protective gear during their evaluations to keep themselves from harm on welding sites.


Career Requirements


Degree Level : High school diploma; postsecondary education can help students advance to a welding inspector position

Degree Field : Engineering, engineering technology

Experience : Varies; instructor certification requires 3-12 years experience, depending on education

Certification : Certification may be required or preferred by employers

Key Skills : Ability to perform physical work and climbing as part of the job, communication skills, familiarity with blueprint reading, familiarity with Microsoft Word and Excel

Salary (2015) : $68,507 yearly (median)

Sources: American Welding Society, Job listings accessed during December 2012, PayScale.com (July 2015)

Step 1: Earn a Postsecondary Education


Formal training through a community college or vocational school isn't required, but some employers seek welding inspectors with postsecondary education. Technical programs in welding typically last 1-2 years and result in a welding diploma or certificate. Topics generally include blueprint reading, metallurgy, fabrication and arc welding. Students might also consider 2-year associate's degree programs in welding technology. These programs often include general education coursework as well as welding-specific classes in arc, gas tungsten arc and pipe welding.

Success Tip:

Bolster related skills. Skills in creating objects and designing diagrams can be developed in courses like mathematics, wood or metal shop and drafting. Welding inspectors must use mathematics in calculations to determine the strength of the weld as well as drafting skills to examine and evaluate other welders' designs.

Step 2: Gain Work Experience

Welders work in a variety of industries, including construction, aerospace and machinery manufacturing. Before moving into the role of inspector, welders might perform entry-level work, such as cleaning and degreasing parts, checking angles and dimensions for accuracy, inspecting equipment and mixing and applying protective coatings.


As new hires gain experience, they might advance to reading blueprints and using their knowledge and skills in metallurgy and welding to join, bind and fuse two or more metals together. Skilled welders might move on to even more complex tasks, such as welding difficult angles or materials, like titanium or steel. Advanced welders can also develop templates and models, estimate parts and labor costs and examine work for defects. Promotion to welding inspector could include duties like writing inspection reports, ensuring that equipment complies with engineering, welding and testing standards and training other welding staff.

Success Tip: 

Participate in an apprenticeship or internship. Completion of an internship is one way to gain experience in the welding field. Some unions will assist aspiring welders in securing internships.


Step 3: Pass Welding Inspector Certification Exam

Welders who have attained a postsecondary certificate, diploma or degree and completed 3-4 years of documented work experience may apply to become Certified Welding Inspectors (CWIs) from the American Welding Society (AWS). The certification exam covers three areas, including welding fundamentals, practical applications and welding code application. Certifications generally last three years; however, CWIs can take additional exams or courses in order to prolong recertification for up to nine years.

Success Tip:
Consider attaining endorsements. CWIs also can earn supplemental inspection credentials. While not required, these endorsements might allow CWIs to execute inspections that might have been excluded due to customer or jurisdictional requirements, such as inspections of bridges and railroads. Upon passage of a qualifying codebook exam, inspectors are given a separate endorsement card and certificate of completion.

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